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古本, 達明 ; 上田, 隆司 ; Abdullah, Yassin ; 細川, 晃 ; 田中, 隆太郎 ; 阿部, 諭 ; Furumoto, Tatsuaki ; Ueda, Takashi ; Yassin, Abdullah ; Hosokawa, Akira ; Tanaka, Ryutaro ; Abe, Satoshi
概要:
金沢大学理工研究域機械工学系<br />In order to manufacture the part of a small lot at lower cost and shorter lead-time, various techniq
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ues, such as a rapid tooling, reverse engineering and high speed milling, are proposed. Recently, milling-combined laser metal sintering system (MLMS), which is the devise of sintering the metal powder and milling the sintered metal with end mill at the one process, has been developed to produce the injection molding dies. In this report, the sintering characteristics of the metal powder used for rapid tooling with Yb:fiber laser are described. Relationship between the surface roughness of the plate and sintering conditions, such as a scanning speed and laser power, are investigated. Moreover, the adhesion force between the each plate and the sintered line are measured with dynamometer. 本研究は，ファイバーレーザを用いて金属粉末を高精度に三次元造形することを目的として行っている．異なる面性状を有する鋼材プレート上に，ファイバーレーザを用いてライン焼結を行い，レーザ焼結条件と各種プレート上における焼結特性との関係を調べると共に，燒結金属の切削特性を調べてプレートに対する密着強度を評価している.<br />出版者照会後に全文公開
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古本, 達明 ; Abdullah, Yassin ; 塚本, 卓 ; 上田, 隆司 ; 細川, 晃 ; 田中, 隆太郎 ; 阿部, 諭 ; Furumoto, Tatsuaki ; Yassin, Abdullah ; Tukamoto, Takashi ; Ueda, Takashi ; Hosokawa, Akira ; Tanaka, Ryutaro ; Abe, Satoshi
概要:
金沢大学理工研究域機械工学系<br />A simple measurement method of a thermal conductivity in fine metal powder for rapid prototyping is
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proposed. When the heating time to the metal powder t is short enough compared with the time until the metal powder reaches the maximum temperature T (t/T<0.1), and the measurement depth from a surface Z is longer than the diameter of the heat source a (Z/a>1.23), it is shown that the thermal conductivity of a metal powder can be calculated precisely by measuring the time that the temperature reaches the maximum value. As work materials, SCM powder and copper powder are used. As a result, the thermal conductivity of a metal powder and a sintered material are quite small compared with that of a metal, and the materials, the shapes and the diameter of a metal powder have little influence on the thermal conductivity. 金属粉末をレーザ焼結するとき,レーザ光の吸収特性や生じた熱の伝導特性を知ることが重要となる.本研究では,粉末表面に照射したレーザ光で生じた熱が,粉末内部の一定距離離れた位置まで伝導する時間を測定することで,簡易的に粉末の熱伝導率を導出する手法を提案している.また,同手法で金属粉末の材質,粒径,形状の違いによる熱伝導率の変化を調べると共に,レーザ焼結した材料の焼結条件と熱伝導特性について調べている.<br />出版者照会後に全文公開
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青木, 慎太郎 ; 葛西, 惇士 ; 上田, 隆司 ; 細川, 晃 ; 古本, 達朗 ; 田中, 隆太郎 ; Aoki, Shintaro ; Kasai, Atsushi ; Ueda, Takashi ; Hosokawa, Akira ; Furumoto, Tatsuaki ; Tanaka, Ryutaro
概要:
金沢大学理工研究域機械工学系<br />歯質表面にレーザ照射した時、レーザ光は吸収され表面は加熱される。溶融した歯質は再凝固層を形成し、また一部は蒸散する。この時、衝撃力が発生することが知られている。そこで本研究では、この衝撃力をひずみゲー
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ジとホプキンソン棒を組み合わせた衝撃試験装置により測定し、レーザ照射によって生じる物理現象が、歯科治療における殺菌効果に与える影響やそのメカニズムについて考察し解明することを目的としている。<br />出版者照会後に全文公開
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小矢, 畑亘 ; 岡田, 将人 ; 安井, 慎之介 ; 細川, 晃 ; 田中, 隆太郎 ; 上田, 隆司
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川村, 満彦 ; 寺田, 亮太 ; 細川, 晃 ; 上田, 隆司
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田中, 隆太郎 ; 上田, 隆司 ; 細川, 晃 ; 林, 勇伝 ; 山田, 啓司
概要:
This study deals with the machinability of steels after heat treatment with CO2, laser using h-BN powder and blast furna
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ce slug as absorbent. h-BN is well known as solid lubricant. As for blast furnace slug, its composition is similar to that of inclusions in calcium dioxide steel that shows good machinability. The absorbance of slug and h-BN were more than 80%, so it is said that these powders can be used as absorbent for CO2, laser. Only in the case of h-BN, absorbent was melted into substrate and its depth was about 200 μm. When turning the steels after laser heat treatment using h-BN power and blast furnace slug as absorbent, carbide tool showed smaller tool wear than the case of carbon type absorbent. In the profile of the machined surface, there was a wave of about 5 μm in amplitude and its wavelength was equal to the feed rate of laser in heat treatment. This is because the workpiece surface after laser heat treatment has a periodic distribution in hardness. The hardness in the surface layer of workpiece was higher than that of the substrate.
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田中, 隆太郎 ; 山根, 八洲男 ; 岡田, 将人 ; 細川, 晃 ; 上田, 隆司
概要:
This paper deals with the machinability of BN added Steels in end milling. The cutting tests were carried out by end mil
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ling carbon steel JIS S45C, S55C and these BN added steels with carbide tool and TiAlN coated carbide tool. Tool wear, cutting temperature, and, surface roughness were measured and discussed. In end milling BN added steel with square end mill, the progress rate of flank wear width was decreased and fracture at corner was suppressed in comparison with that in machining standard steel. In case of ball end mill, flank wear in end milling BN added steels were smaller in comparison with standard steel. In case of S45C, boundary wear was observed, however it was not observed in end milling BN added steel. BN added showed almost the same surface roughness as standard steel. The temperature of flank wear part in turning work based S55C were 50 °C higher in comparison with S45C base work. The temperature of throw away end mill was higher 100°C in comparison with solid square end mill. There were not significant difference between the temperature in end milling standard steel and BN added steels.
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田中, 隆太郎 ; 林, 勇伝 ; 田邉, 一真 ; 上田, 隆司 ; 細川, 晃
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This study deals with the trial for improvement of chip controllability in turning with selective laser heat treatment for workpiece. Selective heat treatment for carbon steel JIS S45C was carried out with Nd:YAG laser which
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could be transmitted through an optical fiber and shows higher absorption rate against carbon steels than CO2 laser. In turning of these selective laser heat threatened carbon steel, the chip form changed regular curl from irregular curl and chip breakability was improved compared with non-laser treated carbon steel. Surface roughness was obviously smaller comparing with non-laser treated carbon steel. Especially in the case that the depth of cut was larger, the surface roughness was smaller. As for cutting force, the principal force was slightly smaller, but the thrust force and feed force were almost the same. The cutting temperature was slightly lower. The tool wear was almost same as that in the case of non-laser treated carbon steel.
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古本, 達明 ; 上田, 隆司 ; 細川, 晃 ; 阿部, 諭 ; Childs, Tomas H.C.
概要:
In this paper, a simple method for the measurement of thermal conductivity and absorption of laser beam in fine metal po
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wder for rapid prototyping is proposed. When the heating time of the metal powder t is sufficiently short in comparison with the time until the metal powder reaches its maximum temperature T (t/T<0.1), and the measurement depth from a surface Z is longer than the diameter of the heat source a (Z/a>1.23), it is shown that the thermal conductivity of a metal powder can be precisely calculated by measuring the time that the temperature takes to reach its maximum value. As work materials, chromium molybdenum steel powder (SCM) and copper powder, whose diameters are 10μm, 20μm and 30μm, are used. As a result of measuring the thermal conductivity and the absorption of laser beam in various metal powders, the thermal conductivity of a metal powder is quite small compared with that of the metal, and the materials, the shapes and the diameter of a metal powder have little influence on thermal conductivity. The absorption at the surface of a metal powder is larger than that of the metal, and there is little difference among the materials.
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細川, 晃 ; 岡田, 将人 ; 北川, 修介 ; 田中, 隆太郎 ; 上田, 隆司
概要:
The cutting performance of cBN tools for high-speed end milling of hardened steel is investigated. The cutting character
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istics are evaluated by tool temperature at the flank face, cutting force, chip geometry and surface roughness at the change of cutting speed ν and workpiece hardness. The temperature of cutting tool is measured using a two-color pyrometer with an optical fiber. The tool flank temperature θα increases with the increase of cutting speed and workpiece hardness, and reaches approximately 850°C at ν=600 m/min and HRC60. In particular, the workpiece hardness has great influence on the tool flank temperature. On the other hand, the principal cutting forces does not change so much with workpiece hardness. Based on the chip geometry measured, the most likely explanation for these phenomena is that chip formation process changes with workpiece hardness. As the workpiece hardness increases, the cutting actions become stable so that the surface roughness decreases. In the case of the low cBN content tool, tool flank temperature increases by 20∼50°C or more than high content one, because of the low thermal conductivity.
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