1.

論文

論文
佐藤, 昌彦 ; 上田, 隆司 ; 田中, 久隆
出版情報: Journal of the Japan Society for Precision Engineering, Contributed Papers = 精密工学会誌論文集.  71  pp.1437-1441,  2005-01-01.  精密工学会 = The Japan Society for Precision Engineering
URL: http://hdl.handle.net/2297/38633
概要: The temperature on the rake face of a binder-less cBN tool tip in end-milling was measured using a fiber-optic two-color pyrometer. The radiation of the interface between the tool tip and the chip is transmitted through the binder-less cBN and accepted by the optical fiber located behind the tool tip. The radiation accepted is transmitted to a two-color detector, which consists of a InAs and InSb detector, through a rotary fiber coupler. The coupler makes it possible to transmit the radiation outside the milling machine. The fundamental transmission characteristics of the coupler was investigated theoretically and experimentally. This method was found to be very practical to measure the tool tip temperature in end-milling. The results obtained are as follows. The rake face temperature in the up-milling of 0.55% carbon steel ranged from 480 degrees centigrade to 560 degrees centigrade for the cutting speeds of 2.2 m/s to 4.4 m/s. The cutting temperature increases with the increase of cutting speed. The temperature in down-milling is higher a little than that in the up-milling. バインダレスcBNによるエンドミル加工時の工具刃先温度を光ファイバ型2色温度計を用いて測定している. 工具すくい面から放射される赤外線を工具裏面から受光し, 2本の光ファイバを連結する回転型ファイバカプラを介して伝送することにより, 高速回転している刃先の温度測定を可能にしている. 切削速度や切削方式の相違が刃先温度に及ぼす影響について検討している. 続きを見る
2.

論文

論文
佐藤, 昌彦 ; 上田, 隆司
出版情報: 精密工学会誌 = Journal of the Japan Society of Precision Engineering.  67  pp.1850-1855,  2001-11-05.  精密工学会 = The Japan Society for Precision Engineering
URL: http://hdl.handle.net/2297/38881
概要: In this paper, the activity of effective cutting grains in cutting of work and the activity of effective cutting grains in generation of finished surface are described. The former was investigated by the measurement of wheel surface temperature immediately after grinding using infrared radiation pyrometer with an optical fiber and the latter was investigated by the measurement of finished surface roughness using three-dimensional surface roughness tracer respectively. These activity of cutting grains in the whole circumference of wheel surface was clarified. The results obtained are as follows: 1) Cutting grains which have effective concern with cutting of work certainly act in every rotation of wheel. 2) The number of effective cutting grains in cutting of work increases as wheel depth of cut increases. 3) Cross-sectional shape of scratch toward grinding direction on the finished surface accurately correspond in the every period of one circumference of wheel in the order of sub-micrometer. 4) Finished surface is generated by some identical cutting grains even when wheel depth of cut increases. 続きを見る
3.

論文

論文
上田, 隆司 ; 荻野, 健太郎 ; 山田, 啓司 ; 細川, 晃 ; 佐藤, 昌彦
出版情報: 精密工学会誌 = Journal of the Japan Society of Precision Engineering.  68  pp.430-434,  2002-01-01.  精密工学会 = The Japan Society for Precision Engineering
URL: http://hdl.handle.net/2297/38818
概要: The water-solution type coolant is used instead of ordinary. oil type coolant and the effect of the coolant on the finishing is investigated experimentally. As work materials, titanium, titanium alloies and Ni-based alloy are used. Electrolytic in-process dressing is employed to promote the ability of metal removal because the water-solution type coolant is inferior to that of oil type one in the permeability. The specific cutting energy k s of these materials are compared with k s of a bearing steel in order to evaluate the machinability of the work materials. The results obtained are as follows. The superfinishing opera-tion using a water-solution type coolant is the effective method to finish the surface of these difficult-to-cut materials when the electrolytic in-process dressing is applied together. The suitable conditions in electrolytic dressing for each work material are obtained, and the titanium which has the highest adhesive property needs the strongest electrolysis among the work materials used in this study. The electrolytic-in-process dressing makes it possible to maintain the cutting ability of the finer grain size stone for a long time, and to obtain the mirror surface of Incoloy 800 with #8000 SD diamond stone. 続きを見る
4.

論文

論文
佐藤, 昌彦 ; 上田, 隆司
出版情報: 精密工学会誌 = Journal of the Japan Society of Precision Engineering.  67  pp.839-843,  2001-01-01.  精密工学会 = The Japan Society for Precision Engineering
URL: http://hdl.handle.net/2297/38766
概要: In turning of platinum alloy Pt850, the wear behavior of tools and the cutting characteristics of Pt850 are investigated experimentally. K10 carbide, cermet, ceramics and PCD are used as tool materials. K10 carbide and cermet are not suitable for the cutting of this material because severe wear on the tool flank was observed after a few second of cutting, that is, the width of the flank wear land was about 1 mm after 10 seconds cutting. The width of wear land of Al2O3 and Si3N4 ceramic tools was small compared with K10 carbide tool, but the cutting forces increased rapidly as the cutting proceed. PCD tool can be used for cutting of Pt850 because the width of flank wear land is much small compared with other tool materials used in this experiment and the increasing rate of cutting force is not so great. The influence of cutting speed on the flank wear of PCD tool is small. The surface roughness of work material Pt850 becomes lower when the smaller feed rate is chosen as a cutting condition and the cutting tool of larger radius corner is used. 続きを見る